Health and safety in industrial environments are critical, as the protection of workers and the safe operation of facilities require constant updating and implementation of modern practices. The challenges are many, and their treatment requires the integration and application of a series of passive and active safety measures.

Passive security measures

In industrial facilities, passive security measures represent the minimum yet vital level of protection that should be applied to safeguard workers' safety and ensure smooth operational activities. These measures do not directly prevent risks but reduce the likelihood of damage or injury from potential accidents. More specifically:

Safety and Risk Markings: These markings play a crucial role in informing and raising awareness among employees about existing risks in the workplace. They include symbols indicating the nature of the risk (e.g., chemicals, electricity, heat) and verbal instructions highlighting necessary precautions.

Personal Protective Equipment: This includes equipment such as helmets, safety glasses, anti-fog glasses, hearing protection, gloves, safety shoes, and specialized clothing that protect against chemicals, heat, electrical currents, and other hazardous factors.

Information signs: Signs provide instructions for the proper use of machinery or equipment and evacuation instructions in case of emergencies. These signs help prevent mishandling that could lead to accidents.

Risk management and regular checks: Regular safety checks and continuous assessments of workstations and equipment ensure compliance with safety standards and reduce the risk of accidents.

Education: Systematic training of workers on safety practices and emergency scenario simulations enhances preparedness and effective responses to accidents.

Active security measures

Active security measures in the industry are implemented to minimize the consequences of an accident or to prevent the occurrence of risks. These measures include the installation and use of equipment or procedures that enhance safety in the workplace. 

In contrast to passive measures, which mainly focus on warning and preventive information, active measures emphasize the protection and safety of workers' health. The following are more detailed descriptions of active safety measures:

Automatic Fire Suppression Systems: These systems are installed in critical areas and are automatically activated when they detect fire or excessive heat, aiming to prevent the spread of fire.

Security measures for visitors and third parties

Ensuring the safety of visitors in industrial areas is a priority for any business seeking to maintain a safe and healthy work environment. Preventing accidents and ensuring the well-being of everyone entering the space requires a systematic approach and strict adherence to safety protocols. An integrated strategy includes information, education, and providing appropriate equipment to ensure that every guest is well-prepared to face potential risks. Specifically:

Information: All visitors must receive a briefing note or a short presentation about the dangers that exist in the factory and for the necessary security practices that you must follow during their visit.

Necessary Protective Equipment: Provide essential personal protective equipment, such as helmets, safety glasses, and hearing protection, to all visitors before they enter hazardous areas.

Escorted by a security officer: Visitors should be accompanied by trained security personnel to ensure they follow safety instructions and avoid dangerous areas.

Limited access: Definition of specific areas which are safe for visitors and prevent access to high-risk areas, or areas that are not designed for the public.

Emergency routes and evacuation plans: Clear labelling of evacuation routes and emergency exits to be used by the guests in case of an emergency.

Training in basic safety procedures:
Short train at visitors for how to respond in emergency situations, such as fires or chemical spills.

Safety during an emergency

Safety in emergency situations in industry is a crucial sector, as businesses must be prepared to respond effectively to various emergencies, such as fires, chemical spills, natural disasters or other unexpected events. The preparation and the design of these measures is crucial for the protection of life and reduce the damage to the infrastructure. More specifically:

Warning and Notification Systems: The installation and maintenance warning systems, such as fire alarm or detector toxic gas, which can be automatically activated and to warn the workers directly about the need for evacuation, is an extremely important measure of protection in the industry.

Evacuation Plans and Escape Routes: Develop and regularly review evacuation plans that are easy to understand and accessible to all employees. They should include clear escape routes and assembly points outside the danger zones.

Protection of critical infrastructure: Strengthening of buildings and equipment to withstand in urgent conditions, such as earthquakes or extreme weather events and security of all critical systems to reduce potential damage.

Emergency kits: Availability emergency kit in strategic locations, which include first aid, fire extinguishers, flashlights, and other tools that may be needed during an emergency situation.

Training and simulation exercises: Regular training of employees on emergency procedures and conduct simulation exercises to ensure the readiness and improved reaction times.

Communication management: Communication system that ensures that all employees receive accurate and timely information during an emergency situation.

Sites outside of the factory

When construction projects are conducted in the surrounding environment of a factory, it is important to implement additional safety measures to protect workers, visitors, and the public who may be in close proximity. These measures are typically associated with minimizing risks and ensuring safety for all involved.

Communication and information: The workers were informed about the projects that will take place on the outside of the plant and the potential risks that may arise.

Work Area Protection: Closing or restricting access to areas where it is carried out the works, with the use of barriers or fencing, to reduce the probability of accidents or contact with hazardous materials.

Use personal protective equipment: Provision of personal protective equipment, such as helmets, gloves, safety glasses and masks, the employees involved in the projects.

Inspection of risks: The aim is to identify any additional risks that may arise due to the works on the outside of the factory.

Education and training of workers: Training of workers on safety procedures and the risks associated with the projects on the outside of the factory.

All the above measures are essential to ensure that industrial facilities can effectively respond to emergencies, protecting workers and facilities while reducing potential damage.

Safety in the industrial environment requires continuous integration and updating of practices. Every company must ensure the adequacy of measures, continuous communication, and faithful implementation by everyone present on the premises, guaranteeing the safety and protection of the health of workers and visitors.

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Health and Safety Challenges in the Industrial Space: Modern Perspectives

4 July 2024

Calliope Karagianni

Mechanical Engineer

Health and safety in industrial environments are critical, as the protection of workers and the safe operation of facilities require constant updating and implementation of modern practices. The challenges are many, and their treatment requires the integration and application of a series of passive and active safety measures.

Passive security measures

In industrial facilities, passive security measures represent the minimum yet vital level of protection that should be applied to safeguard workers' safety and ensure smooth operational activities. These measures do not directly prevent risks but reduce the likelihood of damage or injury from potential accidents. More specifically:

Safety and Risk Markings: These markings play a crucial role in informing and raising awareness among employees about existing risks in the workplace. They include symbols indicating the nature of the risk (e.g., chemicals, electricity, heat) and verbal instructions highlighting necessary precautions.

Personal Protective Equipment: This includes equipment such as helmets, safety glasses, anti-fog glasses, hearing protection, gloves, safety shoes, and specialized clothing that protect against chemicals, heat, electrical currents, and other hazardous factors.

Information signs: Signs provide instructions for the proper use of machinery or equipment and evacuation instructions in case of emergencies. These signs help prevent mishandling that could lead to accidents.

Risk management and regular checks: Regular safety checks and continuous assessments of workstations and equipment ensure compliance with safety standards and reduce the risk of accidents.

Education: Systematic training of workers on safety practices and emergency scenario simulations enhances preparedness and effective responses to accidents.

Active security measures

Active security measures in the industry are implemented to minimize the consequences of an accident or to prevent the occurrence of risks. These measures include the installation and use of equipment or procedures that enhance safety in the workplace. 

In contrast to passive measures, which mainly focus on warning and preventive information, active measures emphasize the protection and safety of workers' health. The following are more detailed descriptions of active safety measures:

Automatic Fire Suppression Systems: These systems are installed in critical areas and are automatically activated when they detect fire or excessive heat, aiming to prevent the spread of fire.

Security measures for visitors and third parties

Ensuring the safety of visitors in industrial areas is a priority for any business seeking to maintain a safe and healthy work environment. Preventing accidents and ensuring the well-being of everyone entering the space requires a systematic approach and strict adherence to safety protocols. An integrated strategy includes information, education, and providing appropriate equipment to ensure that every guest is well-prepared to face potential risks. Specifically:

A person with a white shirt that keeps equipment and notes.

Information: All visitors must receive a briefing note or a short presentation about the dangers that exist in the factory and for the necessary security practices that you must follow during their visit.

Necessary Protective Equipment: Provide essential personal protective equipment, such as helmets, safety glasses, and hearing protection, to all visitors before they enter hazardous areas.

Escorted by a security officer: Visitors should be accompanied by trained security personnel to ensure they follow safety instructions and avoid dangerous areas.

Limited access: Definition of specific areas which are safe for visitors and prevent access to high-risk areas, or areas that are not designed for the public.

Emergency routes and evacuation plans: Clear labelling of evacuation routes and emergency exits to be used by the guests in case of an emergency.

Training in basic safety procedures:
Short train at visitors for how to respond in emergency situations, such as fires or chemical spills.

Safety during an emergency

Safety in emergency situations in industry is a crucial sector, as businesses must be prepared to respond effectively to various emergencies, such as fires, chemical spills, natural disasters or other unexpected events. The preparation and the design of these measures is crucial for the protection of life and reduce the damage to the infrastructure. More specifically:

Warning and Notification Systems: The installation and maintenance warning systems, such as fire alarm or detector toxic gas, which can be automatically activated and to warn the workers directly about the need for evacuation, is an extremely important measure of protection in the industry.

Evacuation Plans and Escape Routes: Develop and regularly review evacuation plans that are easy to understand and accessible to all employees. They should include clear escape routes and assembly points outside the danger zones.

Protection of critical infrastructure: Strengthening of buildings and equipment to withstand in urgent conditions, such as earthquakes or extreme weather events and security of all critical systems to reduce potential damage.

Emergency kits: Availability emergency kit in strategic locations, which include first aid, fire extinguishers, flashlights, and other tools that may be needed during an emergency situation.

Training and simulation exercises: Regular training of employees on emergency procedures and conduct simulation exercises to ensure the readiness and improved reaction times.

Communication management: Communication system that ensures that all employees receive accurate and timely information during an emergency situation.

Sites outside of the factory

When construction projects are conducted in the surrounding environment of a factory, it is important to implement additional safety measures to protect workers, visitors, and the public who may be in close proximity. These measures are typically associated with minimizing risks and ensuring safety for all involved.

Communication and information: The workers were informed about the projects that will take place on the outside of the plant and the potential risks that may arise.

Work Area Protection: Closing or restricting access to areas where it is carried out the works, with the use of barriers or fencing, to reduce the probability of accidents or contact with hazardous materials.

Use personal protective equipment: Provision of personal protective equipment, such as helmets, gloves, safety glasses and masks, the employees involved in the projects.

Inspection of risks: The aim is to identify any additional risks that may arise due to the works on the outside of the factory.

Education and training of workers: Training of workers on safety procedures and the risks associated with the projects on the outside of the factory.

All the above measures are essential to ensure that industrial facilities can effectively respond to emergencies, protecting workers and facilities while reducing potential damage.

Safety in the industrial environment requires continuous integration and updating of practices. Every company must ensure the adequacy of measures, continuous communication, and faithful implementation by everyone present on the premises, guaranteeing the safety and protection of the health of workers and visitors.

Read more